I got a cheap flush cutter, but since you can't say that in public without some scary looks, I will have to find a better name than Multipurpose Oscillating Tool, perhaps Mabel. This turned out to be such a useful item I got some attachments and am quite fond of it already.With that and my reciprocal saw, I bravely cut around the edges of the sill and got it out in one piece. About a third of it was completely gone, but there was not much rot around it, if you don't count the missing end of the king stud with the termite damage. I convinced myself that the damage was old and there were no active bugs in my wall, as there are no other signs.
This does explain the questioning look I got from the window contractor about fifteen years ago when I told him to just put the window trim back on the way it was, without really taking a look at it myself. He pointed out a couple of the worst pieces. I remember making another window sill on the north side, and I know I made sills for the windows I installed in the new part, but I didn't do a great job on those and if you know anything about trim you can tell who made them.
This one is different. I know more now. I know to put a kerf in the underside to keep water from running back into the house, and I know to make sure the front surface goes a bit downhill. I know to use some kind of water barrier under the sill as overprotection. I saw that on This Old House and with some effort managed to get such a product at Home Despot, a place I don't enjoy but which is within biking distance of me. It is a nine-inch wide self-adhesive asphaltum product that smells extremely toxic but looks awesome in place if you don't see the wrinkles and folds. It's very sticky. I have a lot left over even though I installed it twice.
The good news is that now I don't need those cedar spacers I was going to use to fill in the inside gap...the vinyl tape does that job. I might have to cram the nicely fitted sill in since I made it to fit exactly. That is the problem for today. I did completely prime and paint the sill and it is ready to go in, but if I have to shave it a bit I will have to repaint, possibly. We'll see. I'm refusing to work on it until the fog lifts each day, because I work for myself and I am suffering enough being tied to this project for over a week already. It's sort of suffering...I do hate sanding and I am focusing intently on this thing, standing on concrete, for hours each day, so I'm not riding my bike or taking walks or the many other things I am supposed to be keeping up with.
My fall-back was that if I messed up this blank that I made from a leftover board, I could use it for a pattern to make one out of a new, nicer piece. I might have saved myself a lot of work, but the old board turned out to be a solid beauty and I am proud I saved it from the wood rack, where a squirrel is trying to nest and chewing up the ends of all of my wood. (Evicted, at least temporarily.)
So the front edge is still a tiny bit wambly. I worked on it for hours and hours but a bad start makes for a bad finish. There are probably fifteen table saws in my neighborhood and it would have saved days if I had asked to use one to make the initial cuts. I didn't though. It looks slightly handmade still, even all shiny with white enamel.
I am having a problem with the prospect of aging and diminishing abilities to do things like the roofing I considered and then scheduled for next summer. It might be my last big project, or not. I fantasize about a lot of mostly decorative improvements and things I really do want to finish from my last few edits. For instance, after three replacements I might just decide wooden front steps are not practical, at least as presently designed. Winter is almost here, and most of the things I would like to do will not get done now, but in the next few years, the next decade, I might just do a lot of projects, or delegate them, or leave them for the next owners.
But that's fine with me. I found that the expected rot was not so invasive and terrible as I feared, and that is probably true throughout the houses. I am on a slow time scale, the time scale of a house that is already almost a century old by almost all accounts. This house time
is slower than the human time scale, but tied to a lifetime. The Vaughans are gone from the property, but still tied to me, and every piece of work I do on this old pile of carefully arranged fir connects me with the pioneers and my town's history.
I'm in love with the mystery and extension of it, in both ways. I picture my son practicing his hand-tool skills on replacing some of my work, maybe living in the houses with his own kids deflecting their demands for skylights and balconies and secret cubbies. He will shake his head and marvel at some of my stupid mistakes, and make a few of his own perhaps. I will definitely document the history of the house with and without me, have a story to seal up in the walls for the future, or in the library for the community, or just to enjoy the process of building the documentation as I have built up the property.
Every time I garden, building the soil or nurturing the trees I rescued, every time I fix something or add an improvement, I am participating in a sacred, fulfilling and basic quest for shelter that is comfortable, durable, and beautiful. It has been a lot more than a windowsill project this week. Maybe I am taking my time with it because I can, but it feels intentional. I love looking inside that old wall.
I must remember these emotions next summer when it is roof time. It is fun. This is my kind of fun.